From order entry to logistics, everything can now be managed through IIOT software automation. There are many leading software suppliers that can now provide solutions that drive production requirements. The end goal is to invest in hardware and software solutions that reduce the cost of operations, while improving services to customers. The entire customer experience can now revolve around data transfer. This starts right from placing an order online, online estimating and offerings, to having the order processed and approved through preflight. The order can then be managed through software solutions that expedite it through production planning that drives supply chain requirements, management and scheduling.
The process continues right through logistics, shipping and invoicing. These sophisticated workflow solutions have reduced the requirements on the workforce by automating any repeatable or predictable task. The other added benefit is that all this big data and information can be cloud-based for ease of management and retrieval amongst multiple locations.
Wireless Engagement
On the hardware side, we all have seen the move to automated platforms throughout the manufacturing process. Narrow web platforms now are fully automated to engage with a modern press operator and are managed by wireless interconnectivity, offering smart and intuitive operation. There are no longer any knobs or handles on the front of the press—everything that an operator could push, turn or pull, is now done through automation, so all data can be saved and retrieved.
All press settings are stored in a job bank for predictable and repetitive operation, regardless of operator skill or experience. Adding to this automated advantage is the ability now to employ the methodology of Flexographic Image Reproduction Specifications & Tolerances (FIRST) 6.0 to a fully automated platform. Managing printing as a controlled science, where all variables are characterized and profiled, then applied to a fully automated platform, allows efficiencies to soar while increasing quality and customer satisfaction.
Our industry has transformed itself from a craft requiring a high level of expertise to a predictable science based off of data and foreseeable results. Innovations have provided a safer working environment for staff and more enhanced human interaction with employees and production tools. Our culture has shifted from a conventional manufacturing mentality to a smart factory, utilizing modern manufacturing practices and principles.
Speaking from personal experience, our modern culture and in-plant team is now the driving force of our company. Applying the hardware and software automation that is currently available will transform other operations into the modern smart factories of tomorrow.
Workforce, Workflow
All of these opportunities and so much more are changing the landscape of our industry and manufacturing as a whole. The potential effect on workforce and workflow is undeniable. Automation on many levels will affect our workforce, but it will never replace it. Utilizing automation in both software and hardware will allow us to achieve a much higher level of efficiency. We will be more productive with less downtime and waste. Our quality to our customers and speed to market will improve.
The age of automation and Industry 4.0 practices are shaping the future. Soon, the next generation of industry practices will be upon us, with virtual and artificial intelligence being common place. Industry 5.0 will bring even more enhanced human interaction and autonomous operations.
Manufacturers and converters alike must embrace these evolutionary and innovative technologies to ensure they remain competitive. Doing so will allow them to forge a reputation as a leading solution provider to customers. It’s not about what these solutions can provide today, but what they can build for tomorrow.
Imagine the possibilities. Look forward to what the future holds. Take the steps to ensure you are positioned for the new frontier. The age of automation has provided a gateway to develop the foundation of the Narrow Web Factory of the Future.
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