Flexographic Narrow Web Employee Development Training Program
About This Course
This self-paced, 10-module, online course is designed for entry-level pressroom personnel working on or around narrow web presses.Throughout the course, basic skill sets are taught in bite-sized chunks, enabling each student to process the material as it relates to the job they are currently performing.
Each module consists of comprehensive video tutorials where the skills and techniques being taught are demonstrated by industry professionals on inline, narrow web presses.
How to Enroll
For more information, pricing details and to enroll, contact Manager of Training Services Kenny Tucker
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Module Details
This course consists of 10 distinct and focused modules:
Before We Begin
An Introduction to Flexography
The objective of this lesson is to provide a solid overview of the commonly used, market share-leading printing process called flexography.After completing this lesson, you will be able to:
- Define what flexography is and how it is used
- Identify flexographic press types and the markets they serve
- Describe the primary sections of a flexographic press and its attributes
- Describe common flexographic consumables used (i.e., plates, inks, substrates, etc.)
- Identify historical influences that have shaped the industry
Module 1
Hanging Roll Substrate
The objective of this lesson is to learn how to properly load and prepare roll-fed substrates on press.After completing this lesson, you will be able to:
- Perform the necessary procedures for loading substrates on press
- Conduct final roll damage inspection
- Verify roll unwind direction for print surface
- Position the roll on the unwind stand
- Secure the roll on the unwind stand
Module 2
Removing Finished Product
The objective of this lesson is to learn how to properly and safely remove the finished product from the press.After completing this lesson, you will be able to:
- Perform the proper procedures for removing a press splice and/or bad product
- Use the appropriate hoisting mechanism to remove finished product from the press
- Transport finished product to the staging area
Module 3
Print Station Cleanup
The objective of this lesson is to learn how to identify the procedures used for the proper cleanup of a flexographic print station.After completing this lesson, you will be able to:
- Identify the cleaning solution to be used
- Identify the materials and tools needed
- Perform the proper steps of draining the production ink from the print station
- Clean the ink pan and other components as necessary
- Reassemble the components of the print station
Module 4
Anilox Roller Cleaning
The objective of this lesson is to learn how to perform the proper manual anilox roller cleaning techniques before use, during changeover and after production.After completing this lesson, you will be able to:
- Perform anilox roller cleaning using the correct tools
- Apply the appropriate cleaning solutions for the ink type being used
- Inspect cleaned anilox rollers for cleanliness and damage
Module 5
Changing Doctor Blade Material
The objective of this lesson is to learn how to safely perform the procedures of changing the doctor blade material.After completing this lesson, you will be able to:
- Identify the tools needed to properly change the doctor blade material
- Identify the correct doctor blade material to be used
- Perform the proper procedures of cleaning the doctor blade holder
- Perform the correct placement and tightening of the new doctor blade material
Module 6
Demounting Plates
The objective of this lesson is to learn how to perform proper plate demounting and mounting tape removal techniques.After completing this lesson, you will be able to:
- Safely remove plates from plate cylinders/sleeves
- Perform any necessary plate backing cleaning
- Perform any necessary plate cylinder/sleeve cleaning
Module 7
Plate Cleaning
The objective of this lesson is to learn how to perform proper plate cleaning techniques before, during and after production.After completing this lesson, you will be able to:
- Perform plate cleaning using the correct tools
- Apply the appropriate cleaning solutions for the ink and plate type being used
- Inspect cleaned plates for cleanliness
- Perform proper drying techniques
Module 8
Cleaning Cylinders/Sleeves
The objective of this lesson is to learn how to perform proper cleaning techniques for plate cylinders and/or sleeves.After completing this lesson, you will be able to:
- Perform plate cylinder and/or sleeve cleaning using the correct tools
- Apply the appropriate cleaning solution
- Inspect cleaned cylinders and/or sleeves for cleanliness and damage
Module 9
Ink Maintenance
The objective of this lesson is to learn how to maintain inks prior to going on press, as well as during production, to retain performance and color consistency.After completing this lesson, you will be able to:
- Monitor and adjust the pH of water-based ink
- Monitor and adjust the viscosity of water-based ink
- Monitor and adjust the viscosity of solvent-based ink
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