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Flexo Quality Consortium FQC LogoThis Flexo Quality Consortium (FQC) quarterly update is focused on projects! Our dedicated teams, and many member companies, have participated in numerous press trials to gather the data needed to report the valuable information our projects set out to obtain. These results will be shared at the FQC Preconference Session, “#Research,” at Forum 2017.

High Resolution Printing Project 

As you may recall, the High Resolution Printing Project has already reported on Part A: Print Output Metrics. This initial portion of the project was to define and implement a new test target and define the print quality attributes that are relevant to a high resolution image. Once the attributes were identified and agreed upon by the team, a data collection sheet was developed for use at press trials.

The team is now ready to report out on Part B: Performance Comparison. The team focused on narrow web and called on member companies to participate in the research. The scope of Part B was to conduct print trials using the test target and metrics to assess the impact of the various technologies on print quality. The report will summarize and discuss the comparative print results from the narrow web print trials conducted over the last year. The results show there are discernible differences in print quality using available technologies.

As we conclude the narrow web segment of the Part B project, we are excited to move on to the wide web segment and will be seeking active participants.

CxF Project

The CxF Project is continuing its effort to discover and define spot color integration in a color managed CMYK workflow. Press characterization is a timely process and the flexographic process has inherent variability that can degrade the accuracy of a color profile. Providing a faster and more accurate way to characterize color produced on press may offer improved efficiency in color reproduction.

Procedures leading to significant efficiencies in color production are promising. The team has conducted two narrow web press trials under controlled conditions. The team is gathering data on more than 30,000 blocks of color. The project report will detail the team’s efforts in printing, measuring and developing the tools incorporating “spectral blending” technology in color reproduction.

Plate & Tape Optimization 

The Flexo Plate and Tape Optimization Project is also in the data analysis stage. As we know, new plate technologies are coming out rapidly. The optimization of the polymer plate and tape combination is critical to print quality and press productivity. Plate durometer and stickyback tape density are the two variables in this changing dynamic. The team has conducted several wide web press trials at member companies following the same protocol and consisted of 12 different plate/tape combinations. The results indicate that changes in plate durometer require a fresh look at the tape density needed to optimize print quality. The team will present the results that may change the way you print today.

The final presentation, #Research!, is a two-part look at expanded gamut (EG) printing—ink sequence and EG’s perceived impact on the consumer. This session will be data rich and start you thinking about applications in your own operations. #DoNotMissThisSession!

SWG Update 

The winter of 2016-2017 has been somewhat slower for the Standards Working Group (SWG). There were a few ballots left from the fall, after the last ISO TC 130 meetings held at Adobe headquarters in San Jose, CA.

One of the areas that has raised some interest among those who follow the SWG was two new standards being drafted covering file formats for print requirements and print quality. They are termed PRX and PQX, respectively. The FQC/SWG membership has been following these closely and we have been posting the minutes and presentations from committee meetings.

The next meeting of the ISO TC 130 Graphic Arts standards committee is set for June 4-11 at Ryerson University in Toronto, Ontario, Canada. The meetings will be a full seven days—the longest TC 130 meeting in the history of the committee.

Working Group 2 

The prepress data exchange group saw updates to:

The process control and related metrology group saw updates to:

Joint Working Group 7 

The color management group, in conjunction with the ICC, had one update:

Joint Working Group 8 

The color measurement group, in conjunction with ISO TC 42 Photography, also has one update:

If you would like to review and offer comment on any of the upcoming ballots on these standards, please contact FTA Director of Education Joe Tuccitto.

About the Authors: Jean Engelke is the chair of FTA’s Flexo Quality Consortium. She has earned an AAS in Graphic and Design Technology, a BA in Printing Management, an MBA, and an MA in Industrial Engineering Management. Jean started her career teaching Printing and Paper Science at Western Michigan University. She has held positions in R&D, engineering and global product marketing with Appleton Papers, Alcan Packaging and Eastman Kodak Company. Currently she is the Business Development Manager – Packaging Group for RR Donnelley.

Dr. Danny Rich obtained a master’s degree in physics in 1977 from Virginia Polytechnic Institute and State University in Blacksburg, VA. In 1998, he joined Sun Chemical Corp. to direct the Sun Chemical Color Research Laboratory in the Daniel J. Carlick Technical Center in Carlstadt, NJ. He has been awarded the Nickerson Service award from the Inter-Society Color Council in 1999, the National Printing Ink Manufacturers award for Technical Achievement in 2008, a Thomas Alva Edison award for innovation by the Research Council of New Jersey in 2008, the Robert F Reed Medal from the Printing Industries of America in 2013, the Mattiello Memorial award from the American Coatings Association in 2015.